200 Ton

  • Air Ejection.
  • Double hydrollic core pull.
  • Part drop detect for single cavity.
  • Water manifolds.
  • Robot interface.
  • Jam Bar.
  • T — slot platens(90/110 ton ).
  • Insulated Heater Bands.
  • Interface for Gas Assisted Injection.
  • System Pressure Display on Screen.
  • Nozzle contact force by pressure switch.
  • Infrared Heaters.
  • Mould clamps and fasteners.
  • Extended Nozzle with heater.
  • Back pressure gauge indicator.
  • Bimetallic Barrel /screw
  • Injection Unit with LM guide ways.

Model   200 Ton
International Size   2000-905 2000-905 2000-1520 2000-1520 2000-2350
Clamping Unit Unit
Clamp Forge Ton 200 200 200 200 200
Clamp Stroke MM 510 510 510 510 510
Min. Mould Height MM 225 225 225 225 225
Max. Mould Height MM 600 600 600 600 600
Max. Daylight MM 1110 1110 1110 1110 1110
Dist.Bet.Tiebar MM 540x540 540x540 540x540 540x540 540x540
Platen Size MM 790x790 790x790 790x790 790x790 790x790
Ejector Stroke MM 150 150 150 150 150
Ejector Forge Ton 4.9 4.9 4.9 4.9 4.9
Injection Unit
Screw Size MM 45 50 60 45 50 60 50 60 70 50 60 70 60 70 80
L/D Ratio   26.7 24 20 26.7 24 20 28 23.3 20 28 23.3 20 26.6 22.8 20
Screw Stroke MM 245 245 245 245 245 245 280 280 280 280 280 280 315 315 315
Inj. Capacity (GPPS) GMS 370 457 658 370 457 658 522 752 1023 522 752 1023 846 1151 1503
Inj. Pressure Max. BAR 2323 1882 1316 2323 1882 1316 2813 1953 1435 2813 1953 1435 2640 1940 1485
Therotical Displacement CC 389 480 692 389 144 188 168 219 278 168 219 278 60 70 1582
Inj. Rate CC/Sec 114 140 202 159 197 284 132 191 260 170 245 334 181 247 323
Heating Capacity KW 13.5 13.5 13.5 13.5 13.5 13.5 21 21 21 21 21 21 24 24 24
No. of Heating Zone (Barrel + Nozzel)   5+1 5+1 5+1 5+1 5+1 5+1 5+1 5+1 5+1 5+1 5+1 5+1 5+1 5+1 5+1
Nozzel Contact Force Ton 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
General Data
Motor Power KW 14.9 22.3 22.3 29.8 29.8
Total Connected Load KW 28.4 35.8 43.3 50.8 53.8
Total Oil Capacity Liter 500 500 500 500 500
Machine Dimension (L - W - H) MM 5900 x 1575 x 2350 5900 x 1575 x 2350 5900 x 1575 x 2350 5900 x 1575 x 2350 5900 x 1575 x 2350
Machine Weight KGS 6500 6500 6650 6650 6850

 

  • Clamping Unit

    • Heavy duty 5-point double toggle mechanism.
    • High wear resistance & strength gear nut (tie bar nut) gives rigid & positive clamping force.
    • Self lubricating toggle bush.
    • Wiper seal on both side of moving plate on tie-bar.
    • High stiffness platen design with large mould mounting area.
    • Five stage mould close I open speed & pressure.
    • Multi stage digital speed and pressure setting to operate the mould.
    • Linear transducer for accurate clamp position.
    • Hard chrome planted high-tensile steel tie — bars with stress relieve design.
    • Auto mould height adjustment with hydraulic motor.
    • Hydraulic ejector with multiple selections.
    • Auto — lubrication based on shot adjustment.
    • Linear transducer on ejector cylinder.
    • Platen casting design with finite element analysis for maximum rigidity.
    • Mould platen with t — slots (140 tons& above).
    • All casting passed through strict ultrasonic test and tensile testing process.
    • Separate pressure & speed setting for mould set-up.
    • Core pulling system.
    • Stage wise actual time display.
    • Insert molding program.
    • Automatic grease lubrication.
    • Anti vibration pad.
    • Locating ring on stationary platen.
    • Frame with catch tray and guide channels for lubrication oil collection.
    • Tapped holes for take — out robot.
    • Multi — point ejector system.
  • Hydraulic System

    • Energy efficient variable displacement pump and servo control system.
    • Direct reading hydraulic pressure.
    • Compact, easily accessible injection and clamping valves to minimize the heat generation.
    • Contamination free oil tank with feeler cum — breather.
    • Provides high safety main motor shuts down on opening rear gate.
    • Hydraulic directional valve on/off indicator connector.
    • Oil temperature limits alarm.
    • Audible alarm for filter Clogging.
    • ED seal fitting.
  • Injection Unit

    • Gas nitride hardened screw and barrel, for wear resistance and long life.
    • Screw for homogenous plasticizing with modern design.
    • Screw back pressure with pressure gauge provision.
    • High torque hydraulic motor for better plasticization.
    • 5-stage injection speed pressure & position control.
    • 3 -stage injection holding speed pressure & position control.
    • Hopper sliding arrangement for material removal.
    • Intrusion molding program.
    • Selection of injection time & position both.
    • Pre — suck back function and after plasticizing suck back. 
    • High/low temperature alarm. (Suitable low — high limit). 
    • Linear potentiometer for injection / plasticizing.
    • Auto purging facility.
    • Ceramic bands heaters for instant heating.
    • Barrel heater safety cover.
    • Twin cylinder balanced injection system.
    • Twin cylinder injection twin unit control. Keep nozzle centering precise thus contribute the longer life of mould.
    • High torque hydro motor for better plasticization.
    • Screw speed indication on MMI.
    • Short circuit proof SSR control circuit for heater bands.
  • Control System

    • Energy meter.
    • Multi password facility for operators.
    • M.C.C.B. operating mechanism.
    • SMPS — switched mode power supply gives linear power supply.
    • Star delta motor starter.
    • M.C.B. for each heating zone.
    • PID temp controller for accurate control.
    • Dedicated microprocessor control system with led input/output indicator for simplified checking.
    • MPCB for motor protection.
    • Pressure & flow for each function control by microprocessor.
    • Linear scale for injection, clamping & ejector cylinder.
    • Alarm history page.
    • Production / hour in vertical—bar for year.
    • Easy export/ import of mould & machine data. (Product cast calculator).
    • 100 mould data storage.
    • Individual keys for manual function with process mode.
    • Printer interface with UBS port. Cabinet ventilation & fan cooling
  • Safety Features

    • Electrical safety on both front & rear door.
    • Magnetic grills in hopper.
    • Provision for M.C.C.B.
    • Over load circuit breaker.
    • Under voltage —over voltage protection.
    • Reverse phase,single phase protection. 
    • Min.- max. mould height safety.
    • Lubrication point blockage alarm.
    • Nozzle contact safety